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Festools mft has a sacrificial mdf top and the original paulk workbench design has a plywood top similarly perforated with dog holes. If your vise doesnt have a bench dog screw a piece of hardwood onto the outside jaw face and drill a centered 34 hole into it from the top.
How To Drill Perfectly Vertical Bench Dog Holes In Your
Bench dogs allow you to hold longer pieces between the dog positioned on the outside vise jaw and the dog positioned in the appropriate bench dog hole along the workbench.
Bench dog holes in plywood. Your workbench has holes for bench hooks bench dogs and other holdfasts. Be careful that you dont put screws into a place that you will put a vice bench dog holes a holdfast or some other adjustment to the top. Dog holes can also be aligned from the front to the back of the workbench and used with a face vise.
I have to say that im running in to this problem right now. Marking the positions of the dog holes. The lipped brad point style scores the perimeter of the hole for clean entry and smooth sidewalls.
When you flip the bench top over there is a bonus inset 3 space at the back of the bench. There are several workbench designs that include mdf or plywood tops which are thoroughly perforated with dog holes almost like big sheets of pegboard. Cut pilot holes of the desired width be mindful of existing pocket holes and screws and use a jig saw to cut a desired groove.
It helps to make a drawing of the top and note the location of the screws used. To bore dog holes on my bench top surface accurately i made a simple jig. In order to work best these holes need to be drilled vertically.
For drilling the dog holes lee valley offers 34 07j0248 33 and 20mm 07j1620 35 drill bits that are 6 long overall with 3 58 of fluting enough to go through the jig and a 2 thick bench top. You can use this for storage or cut out a slot for speed clamp access. Mdf is easy to cut and get a flat surface but when drilling in to the material it is questionable.
Hopefully you enjoyed the video and dont mind me sharing workshop additionsprojects like this one. I plan on using the bench for both hand and power tools and there will be dog holes. The brown paper prevents the glue from bonding wood to wood and in future the pieces can be carefully separated with no damage.
Bonus bench top space. The traditional way to increase the work holding capability is to place dog holes in your bench top and allowing them to work in tandem with a face or end vise to secure parts of any size. In this video i show how i added a series of dog holes to my workbench.
First draw a line parallel to the side of your workbench and perpendicular to the middle of the iron bench dog of your end vise. Dog holes for plywood workbench top a classic low strength bond is to use wood glue or contact cementthen insert brown paper between the two pieces that are to be bonded. Or at a consistent off angle typically between 2 30.
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